From Prediction to Diagnosis: Reasoning-Aware AI for Photovoltaic Defect Inspection

Abstract

Reliable photovoltaic defect identification is essential for maintaining energy yield, ensuring warranty compliance, and enabling scalable inspection of rapidly expanding solar fleets. Although recent advances in computer vision have improved automated defect detection, most existing systems operate as opaque classifiers that provide limited diagnostic insight for high-stakes energy infrastructure. Here we introduce REVL-PV, a vision-language framework that embeds domain-specific diagnostic reasoning into multimodal learning across electroluminescence, thermal, and visible-light imagery. By requiring the model to link visual evidence to plausible defect mechanisms before classification, the framework produces structured diagnostic reports aligned with professional photovoltaic inspection practice. Evaluated on 1,927 real-world modules spanning eight defect categories, REVL-PV achieves 93\% classification accuracy while producing interpretable diagnostic rationales and maintaining strong robustness under realistic image corruptions. A blind concordance study with a certified solar inspection expert shows strong semantic alignment between model explanations and expert assessments across defect identification, root-cause attribution, and visual descriptions. These results demonstrate that reasoning-aware multimodal learning establishes a general paradigm for trustworthy AI-assisted inspection of photovoltaic energy infrastructure.